Capability Map

Match the part to a welding route.

Use this page to check material, industry, joint, and process fit before sending a drawing or sample. The real decision still depends on thickness, gap, inspection target, and cycle time.

Robotic laser welding a real production part
Capability is proven on the part, not chosen from a catalog label.
Materials

Start with metal, thickness, and fit-up.

Material

Carbon steel

Good candidate when distortion, speed, or repeatability is limiting MIG/TIG output.

Send: grade, thickness, joint photo, max gap.

Material

Stainless steel

Strong fit for sealed assemblies, food equipment, exhaust parts, and cosmetic welds.

Send: 304/316 grade, leak or appearance requirement.

Material

Aluminum alloys

Needs review for surface condition, wire feeding, shielding, and deformation risk.

Send: alloy, temper, coating, fixture photo.

Material

Titanium alloys

High-value parts need tight shielding control and inspection-led parameter development.

Send: grade, wall thickness, shielding standard.

Material

Copper alloys

Reviewed carefully because reflectivity and heat conduction change power demand.

Send: copper type, joint design, electrical or leak target.

Material

Dissimilar metals

Feasibility depends on the material pair, intermetallic risk, filler strategy, and joint layout.

Send: both materials, thicknesses, section view.

Industries

Use the industry as context, then review the actual part.

Industry

Battery packs

Cooling plates, trays, busbars, frames, sealing, distortion, and repeatable fixturing.

Useful input: leak target, material stack, volume.

Industry

Aerospace

Private review is best because materials, inspection, shielding, and disclosure limits vary.

Useful input: standard, material, wall thickness.

Industry

Medical devices

Small welds, cleanliness, repeatability, and low heat input around precise parts.

Useful input: weld length, sealing or cosmetic standard.

Industry

Kitchen & bath hardware

Best when stainless appearance, reduced polishing, and leak prevention matter.

Useful input: visible face, post-polish step, thickness.

Industry

3C electronics

Miniature weld size, thermal sensitivity, clamping, accuracy, and cycle time.

Useful input: heat-sensitive zones and tolerances.

Industry

Automotive parts

Part families with volume, takt-time pressure, distortion issues, or manual variation.

Useful input: annual volume, target cycle, current process.

Industry

Construction machinery

Long seams, thick sections, large access windows, and hybrid welding candidates.

Useful input: plate thickness, seam length, gap range.

Processes & Joints

Choose the process after checking gap and inspection risk.

Process

Autogenous welding

No filler wire. Best when the joint is consistent and fit-up is tight.

Check first: gap, thickness, strength target.

Process

Wire-fed welding

Use when added material helps bridge gaps, shape the bead, or improve strength.

Check first: wire material, gap range, bead size.

Process

Laser-arc hybrid welding

Best for thicker parts or fit-up reality that bare laser welding cannot tolerate.

Check first: thickness, penetration, seam length.

Joint

Butt joints

Edge preparation, gap consistency, and inspection target drive the welding route.

Send: edge photo, max gap, section target.

Joint

Fillet welds

Robot access angle, weld leg, clamping, and wire feeding decide feasibility.

Send: corner geometry and required weld size.

Joint

Lap welds

Useful for sheet assemblies when clamping and surface requirements are controlled.

Send: overlap width, layer thicknesses, visible face.

Joint

Tailor welded blanks

Reviewed around material pair, thickness transition, weld length, and downstream forming.

Send: material pair, thickness pair, forming target.

Cutting

Laser hole cutting

Useful when the same robotic cell can support holes, slots, or contours near weld work.

Send: hole size, tolerance, edge requirement.

Cutting

Robot 3D cutting

Useful for pipes, tubes, curved parts, or large structures that need 3D contour access.

Send: 3D model, cut path, material, part photo.

Next Step

Do not guess from the category name.

Send the material, thickness, joint photo, target cycle time, and inspection requirement. We will recommend service validation, system planning, or a simpler route.